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Kenmore
Gas Grill

Model # 640-04005537-8 Official Kenmore gas grill

Here are the diagrams and repair parts for Official Kenmore 640-04005537-8 gas grill, as well as links to manuals and error code tables, if available.

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Not all parts are shown on the diagrams—those parts are labeled NI, for “not illustrated”.

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Owner’s manual

Model diagram and schematic

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ALL PARTS
Showing 10 of 50 parts  |
Main Burner 302120027
#22

Gas grill diagram

Main burner

Part #302120027

Replaced by #SH1010007-104

?
Manufacturer substitution
This part replaces 302120027. Substitute parts can look different from the original.
$14.26 | 
12% OFF Phone Price : $16.26
In Stock
Gas Grill Carryover Tube SH101002707
#24

Gas grill diagram

Gas grill carryover tube

Part #SH101002707

Replaced by #01673

?
Manufacturer substitution
This part replaces SH101002707. Substitute parts can look different from the original.
This item is not returnable
$40.82 | 
13% OFF Phone Price : $46.82
In Stock
Button, F/ I 302260011-1
#29

Gas grill diagram

Button, f/ i

Part #302260011-1

Replaced by #G432-0026-W1

?
Manufacturer substitution
This part replaces 302260011-1. Substitute parts can look different from the original.
This item is not returnable
$5.69 | 
15% OFF Phone Price : $6.69
In Stock
Gas Grill Cooking Grate (replaces 302110025) 302110024
#46

Gas grill diagram

Gas grill cooking grate (replaces 302110025)

Part #302110024

$39.37 | 
13% OFF Phone Price : $45.37
In Stock
Gas Grill Gas Tank Heat Shield SH101002719
#43

Gas grill diagram

Gas grill gas tank heat shield

Part #SH101002719

This item is not returnable
$17.11
In Stock
Gas Grill Control Panel Bracket, Left SH101002708
#25

Gas grill diagram

Gas grill control panel bracket, left

Part #SH101002708

This item is not returnable
$3.99
In Stock
Bezel 201150002
#15

Gas grill diagram

Bezel

Part #201150002

This item is not returnable
$3.99
In Stock
Gas Grill Burner Knob 302230015-3
#32

Gas grill diagram

Gas grill burner knob

Part #302230015-3

This item is not returnable
$8.54
In Stock
Gas Grill Flame Tamer 202150009
#45

Gas grill diagram

Gas grill flame tamer

Part #202150009

$11.09 | 
15% OFF Phone Price : $13.09
In Stock
Gas Grill Axle Rod 302460003
#9

Gas grill diagram

Gas grill axle rod

Part #302460003

This item is not returnable
$6.99
In Stock

Symptoms for gas grills

Choose a symptom to see related gas grill repairs.

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Why don't the burners on my gas grill get gas?

Main causes: empty fuel tank, tripped flow-limiting device on the pressure regulator, faulty manifold valves, burner tub…

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Why won't some burners light on my gas grill?

Main causes: clogged burner tubes, cracked insulators on igniter electrodes, wiring failures, bad ignition module, manif…

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Why is my gas grill not hot enough?

Main causes: nearly empty fuel tank, faulty pressure regulator, burner tube clogs, bad burner tube alignment to gas valv…

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What should I do about grease flare-ups in my gas grill?

Main causes: damaged or dirty flame tamers, corroded firebox, accumulated grease and debris in the grease pan…

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Do I have to replace a broken wheel on a gas grill?

Main cause: worn wheel…

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Repair guides for gas grills

These step-by-step repair guides will help you safely fix what’s broken on your gas grill.

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How to replace a gas grill burner

How to replace a gas grill burner

Replace a damaged burner on your gas grill in less than 15 minutes and with just pliers and a screwdriver for tools.…

Read more
Repair difficulty
Time required
 15 minutes or less
How to replace a gas grill igniter electrode

How to replace a gas grill igniter electrode

Replace the igniter electrode on your gas grill if it won’t light the burner.…

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Repair difficulty
Time required
 15 minutes or less
How to replace a gas grill pressure regulator

How to replace a gas grill pressure regulator

You can install a new pressure regulator on your gas grill if the pressure regulator won’t let gas flow.…

Read more
Repair difficulty
Time required
 15 minutes or less

Effective articles & videos to help repair your outdoor grills

Use the advice and tips in these articles and videos to get the most out of your gas grill.

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What are the main parts of a gas BBQ grill?

What are the main parts of a gas BBQ grill?

Learn about the main parts of gas grills and get DIY tips for replacing gas grill parts.…

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